Cement silos are essentially just vertical storage tanks used to hold some of the raw materials required for concrete manufacturing, such as cement powder, fly ash, and various aggregates. Fitted to most silos is a material level strip, that allow operators to see the volume of materials left in the unit at any given time. Now, let’s discuss a few of the working principles of the 50 ton cement silo.
Concrete Batching Plant Cement Silo Working Principles
At the installation stage, a crane is required to position the 50 ton silo onto solid concrete foundations that have been prefabricated. Before the unit is welded in place, installers much check for perfect alignment. Once alignment is ensured, the unit is welded onto the steel poles protruding from the concrete foundations.
After the new silo has been installed, a truck delivering cement powder is ordered to the site. A conveying pipeline outlet is securely attached to the cement truck’s outlet before a gas pressure pumps convey the powder from the truck to the cement silo.
While the conveying pumps are in operation, manual workers frequently activate the dust collector’s vibration motor to prevent powder from attaching to the filtering bag, which could result in blasting or a blockage.
The contents of the stationary cement silos are closely monitored as the conveying continues to prevent overfilling.
When it comes to discharging cement powder from the vertical storage tank (silo), the manual value, stationed at the base of the unit is opened. Once opened, the powder flows through, aided by a screw conveyor. As arching presents, operators can activate the electromagnetic valve button. Doing so results in a shot of air entering the system to distribute arching and ensure the continuous discharge of the material.
If a malfunction is detected, the manual discharge value will automatically close to avoid overflowing.
The working principles surrounding a cement silo are certainly fairly basic. The large vertical storage tank’s only moving part is the discharge valve at the cone base. No pumps are needed for discharge as gravity ensures the contents of the silo empty without power.
Give the fact that 50 ton cement silos need solid concrete foundations and welding work for installation, it’s vital that high-quality silos are procured. The installation process can be expensive, so the last thing you want to do is install a silo of sub-par quality that requires repair or replacement within weeks. Fortunately, there are many high-grade silos on the market. The key is to research the best brand name manufacturers.
Those thinking about investing in a concrete batch plant need to ensure they pay special attention to the cement silos. Most concrete mixing plant suppliers include raw material storage silos as part of the configuration. Other suppliers, however, may require you to obtain silos from a separate source. You can also add new silos to your facility at any time to expand operations.
When searching for the best 50-ton cement silo prices, make sure you also pay attention to technical specs. For the highest performance, look for units constructed from high-grade steel.